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Handicrafts & Carpets                                                           Exercise 1.10.63
       Hand Embroidery Artisan - Rafugari and Finishing & Packing

       Material consumption

       Objective: At the end of this exercise you shall be able to
       •  calculate material consumption.

          Requirements

          Materials
          •  Material used such as thread, cloth

       PROCEDURE
       Method to calculate material consumption in Sozni          •  Stitch  the  sample  and  measure  the  thread
       1  List of materials used in Sozni                           used.
                                                                  •  Measure the total embroidery area on the
        Material                Unit used                           shawl.
        Base Fabric (Pashmina,  Meters or sq. meters              •  Use the formula
        Wool, Cotton)
        Embroidery Thread  (Silk  Meters or grams           Formula
        or Cotton)                                          Total Thread (m) = (Thread used in sample) × (Total
                                                                               2
        Tracing  Sheet (Design  Sheets                      design area ÷ 100 cm )
        Transfer)                                           5  Tracing material consumption
        Charcoal/Ink (for tracing)  Grams
        Needle                  Pieces                              Material            Estimate per shawl
                                                             Tracing sheet           1–2 sheets
       2  Record key parameters
                                                             Charcoal/Ink            5–10 grams
       Before you calculate, write down
                                                            6  Other small materials
          •  Shawl size (e.g., 2m × 1m)
                                                                    Material          Quantity (for 1 shawl)
          •  Design coverage area (light, medium, or heavy)
                                                             Needle                  1 (reusable)
          •  Design repeat (pattern area)
                                                             Soap/detergent          2–5 grams (for washing)
       3  Fabric consumption calculation                     Packing cloth           as per size
       Formula                                              7  Example: Material consumption for 1 medium-

       Fabric (meters) = Length of 1 shawl × Number of shawls  design sozni shawl
       Example: 2 meters × 10 shawls = 20 meters of fabric        Material           Unit        Quantity
       4  Embroidery thread consumption                      Pashmina fabric    meters        2
       You can calculate in two ways:                        Embroidery thread  meters        60

          a  Approximate method (based on design coverage)   Tracing sheet      sheet         1
                                                             Charcoal           grams         5
                                 Thread consumption
             Design type                                     Needle             piece         1
                                       per shawl
        Light                   25–35 meters                Total Material Consumption (General Formula)
        Medium                  50–70 meters                Total Material = Fabric (m) + Thread (m/g) + Tracing
        Heavy                   80–120 meters               Materials (sheet/g) + Minor Consumables

       Multiply by number of shawls
          b  Sampling method (accurate)
            •  Create a 10 cm × 10 cm design sample.






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